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Audra Draper, MS
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7. After grinding the knife to shape, it is differently hardened. Only the blade is hardened, avoiding the handle and other areas that will later be engraved.
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8. When the blade is brought to the proper temperature, the cutting edge is quickly quenched in heated oil. After the main heat is gone out of the blade the entire knife is quenched in the oil.
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9. A piece of mammoth ivory is shaped to fit the handle. Screws as well as curved bolsters hold the handle in place. All of the finishing work on the ivory is done at this time. The ivory can not be sanded after the knife is etched.
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10. With the ivory polished to final finish, the areas to be engraved are painted off using several heavy coats of fingernail polish, protecting them during the etching process.
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12. Still engraving. Between the handle and screws, the engraving time on this knife was well over 8 hours.
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11. After the knife has been etched, everything has to protected during the engraving so that the finished knife is not accidently scratched. Here the frame surrounding the main engraving is being engraved.
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13. Here is one of the screw heads after being engraved, transforming a regular torx screw into a delicate flower.
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14. The engraved areas on the bolsters and on the screw heads were all gold plated to give them a warmer look and to bring out the gold colors in the ivory.
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15. “Gentle Jim”, 2005 – Full tang, integral, bold pattern Damascus blade of 15n20 and 1084 steels. Engraved and gold plated bolsters and screw heads. Mammoth ivory scales. A custom wood fitted sheath of bloodwood Elsie Westlake.
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Photos from the book Custom Knifemaking, by David Darom
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